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Gas Fired Thermal Fluid Heaters

Ecotherm |  4 Lac – 25 Lac kCal/hr  |  Up to 93% Thermal Efficiency

Compact, smart gas fired thermic fluid heating — precision combustion, maximum efficiency, and full IoT automation in a plug-and-play package.

Heater Installations
0 +
Payback Period
0 Yrs.
Thermal Efficiency
Up to 0 %
Max TF Outlet Temp
Up to 0 °C
PRODUCT OVERVIEW

Gas Fired Thermic Fluid Heater — Ecotherm

ISOT Ecotherm Gas Fired Thermic Fluid Heaters represent a breakthrough in compact, high-efficiency gas-fired thermal oil heating — delivering up to 90% thermal efficiency through premium Riello (Italy) gas burner technology, oil-cooled Wet Back reversal design, and advanced IoT automation. The is engineered for industries connected to natural gas pipeline infrastructure seeking maximum efficiency, precision temperature control, and minimum operator intervention.

As a complete compact plug-and-play solution — from burner and heater shell to thermic fluid circulation, air preheating, and SMARTWIZ IoT monitoring — every unit is factory-engineered to minimise on-site installation time and cost. Custom designed for each site, not off-the-shelf catalogue models.

With 3,000+  heater installations globally, single-point project ownership from engineering to commissioning, and engineered for the lowest lifecycle cost — ISOTEX Ecotherm delivers precise temperature control up to 280°C with maximum reliability and minimum downtime.

Technical Data

Capacity Range & Performance Data

ISOT Ecotherm thermic fluid heaters are available in six standard capacities from -400 to -2000 — covering 4 Lac to 20 Lac kCal/hr — engineered for compact installation and precise, stable thermic fluid heating for process industries.

Parameter Value / Range Unit / Notes
Heat Output Capacity
4,00,000 – 25,00,000
kCal/hr.
Max. TF Outlet Temperature
Up to 280
°C (Standard)
Max. TF Outlet Temperature
Up to 300+
°C (Custom / On Request)
Thermal Efficiency
Up to 82%
On NCV Basis (BS 845)
Heater Series
ECOTHERM
Factory-Assembled Modular Design

* -E Economizer model improves efficiency by up to 3% additional. Air Preheater improves efficiency by up to 5% additional. Custom high-temperature solutions above 300°C and closed-loop hot water systems up to 160°C can be provided. Please refer offer document for more details.

Fuel Flexibility

Gas Fuel Options & Combustion Technology

ISOT Ecotherm gas fired thermic fluid heaters are engineered with premium Riello (Italy) gas burners — delivering industry-leading combustion efficiency across a range of gaseous fuel options available across India’s pipeline and industrial gas infrastructure.

Primary Gas Fuel Options

(Pipeline / PNG)

Natural Gas

Clean pipeline gas at 8,500 kCal/Nm³; maximum combustion efficiency, near-zero SO₂, and lowest CO₂ per kCal of thermic fluid heat output

(CNG)

Compressed Natural Gas

For sites without pipeline access; compressed cylinder or cascade supply with identical combustion performance to PNG

(LPG)

Propane

High-calorific LPG at ~11,900 kCal/kg; compatible with burner with dedicated LPG conversion for areas without natural gas infrastructure

(Bio-Gas)

Bio-Methane (Optional)

Renewable gaseous fuel from anaerobic digestion; carbon-neutral thermic fluid heating when using certified bio-methane sources

(Gas / LDO)

Dual Fuel (Optional)

Automatic changeover between natural gas and Light Diesel Oil backup; ensures uninterrupted steam supply during gas curtailment or supply interruptions

Riello Gas Burner — Premium Combustion Technology (Italy)

For customers demanding high efficiency and reliability, ISOT offers Riello Gas Burners (Italy) with multibloc type gas train assembly — a premium burner delivering lower lifetime cost, higher performance, and maximum safety versus local lance burners:

  • Riello Italy gas burner — world’s largest burner manufacturer; proven multibloc gas train assembly with full European CE certification
  • 5–12% gas saving vs conventional burners — fast payback through superior combustion efficiency at all load conditions
  • Industry-leading Low-NOx combustion — meets stringent emission norms without additional flue gas treatment
  • Certified European safety — zero risk operation with full gas valve train interlocks, automatic purge, and flame safeguard
  • Low maintenance & long life — premium European components ensure tended service intervals and lower lifetime maintenance cost
  • Modulating gas valve: smooth 20–100% load range control — eliminates on/off cycling and thermal shock to heater internals
KEY FEATURES & ENGINEERING ADVANTAGES

6 Technology Advantages of the Ecotherm EX Series

The Ecotherm delivers compact, factory-assembled plug-and-play thermic fluid heating — combining large-system performance in a space-efficient package with advanced heat recovery, intelligent automation, and the lowest lifecycle cost in its class.

01

Premium Riello Gas Burner — 5–12% Fuel Saving
  • Riello Italy gas burners with multibloc gas train — world’s largest and most trusted burner manufacturer for thermic fluid heater applications
  • 5–12% gas saving vs conventional local lance burners — significant fuel cost reduction with rapid payback on burner investment
  • Certified European safety standards — full gas valve train, automatic purge, and flame safeguard for zero-risk operation
  • Low maintenance and long life — European-grade components mean fewer service calls and lower annual maintenance cost

02

Wet Back Reversal — Efficiency Built to Last
  • Fully oil-cooled turnaround chamber — unlike traditional refractory back cover designs, eliminates refractory dependency completely
  • Longer life: oil-cooled flue gas reversal eliminates refractory cracking and the frequent repair shutdowns of conventional back-end designs
  • Higher efficiency: reduced heat losses from the reversal zone — more of every kCal of gas combustion transferred directly to thermic fluid
  • Safe & reliable: robust oil-cooled Wet Back design ensures maximum uptime and operational safety in continuous 24/7 gas-fired operation

03

Hinged Door Construction — Fast Maintenance Access
  • Wide-opening hinged door provides quick, safe access to the combustion chamber for inspection, cleaning, and maintenance
  • Easy access: full-width opening allows fast inspection of burner, flame pattern, and heater internals without partial disassembly
  • Reduced downtime: faster maintenance access minimises shutdown duration — heater back in service faster after service intervals
  • Safe operation: secure hinged mechanism ensures safe maintenance access with positive door retention in open position
  • Low maintenance: simplified servicing reduces upkeep cost and tends service intervals between planned maintenance visits

04

Thermic Fluid Preheater external Air preheater
  • Thermic Fluid Preheater smart waste heat recovery device recovers flue gas energy to preheat thermic fluid — improving heater efficiency by up to 3%
  • External Air Preheater): rugged heat-recovery unit captures flue gas energy to warm incoming combustion air — improving overall heater efficiency by up to 5%
  • Special Mach CFD Tube in Air Preheater: advanced CFD-designed corrugated tube creates controlled turbulence — improves heat changer efficiency by 4–6% with self-cleaning flow characteristics.

05

SMARTWIZ IoT Heater Control System
  • IoT-enabled heater control panel with real-time data monitoring, predictive maintenance alerts, and cloud-based analytics
  • 24/7 remote access: monitor heater temperature, pressure, oil consumption, combustion parameters, and efficiency — anytime, anywhere
  • Data-driven insights: optimise oil fuel usage, burner settings, and load management to reduce operating costs
  • Predictive maintenance alerts: minimise unplanned downtime through early detection of performance deviations
  • Enhanced safety: instant alarms and fault diagnostics — SMARTWIZ identifies issues before they become failures

06

Advanced ASTM-Standard Heater Tube Technology
  • All heater tubes manufactured to ASTM standards — designed for superior heat transfer, high-pressure operation, and long service life
  • High strength & durability: withstands demanding continuous operating conditions in high-temperature gas-fired environments
  • Corrosion & oxidation resistance: performs reliably under high temperature and pressure in thermic fluid service conditions
  • Proven industry standard: widely specified in industrial thermic fluid heaters across global installations for decades
COST ANALYSIS & RETURN ON INVESTMENT

ROI Analysis: ISOTEX Ecotherm -20lakh vs. Conventional Thermic Fluid Heater

ROI Analysis: ISOTEX Evolution (4 TPH) vs. Standard Oil-Fired Boiler. Real numbers, real savings — calculated on 7,000 annual operating hours.

Operating Parameter

Value

Heater capacity

20,00,000 kCal/hr.

Annual operating hours

7200 hrs.

Oil type

LDO

Oil consumption (approx.)

~5,321 tons/year

Annual coal fuel cost (approx.)

₹4.25 Cr

Conventional  oil fired heater cost

₹4.65 Cr

Annual fuel cost saving

₹39.73 Lakh

Typical payback period

2.5 – Years

2.5 Yrs

Typical Investment Payback

The efficiency upgrade pays for itself within 2.5 years — after which the savings go directly to your bottom line for the life of the plant.

₹39.73 Lakh

Annual Fuel Cost Savings

Combined fuel efficiency savings and economiser benefit per 4 TPH plant operating 7,000 hours per year on natural gas / LDO.
Field Performance

Ecotherm Series — Proven Gas Fired Installations

Built to Perform. Proven in the Field. Explore‘ISOTEX Ecotherm wood fired thermic fluid heater installations showcasing proven capability across industries.

Case Study

Gas Fired Thermic Fluid Heater for Food Industry in Uttar Pradesh

Capacity

15 Lakh kCal/hr

Fuel

Natural Gas

Case Study

Gas Fired Thermic Fluid Heater for Packaging Industry in Gujarat

Capacity

15 Lakh kCal /hr

Fuel

Gas

Case Study

High Capacity Gas Fired Thermic Fluid Heater for Edible Oil Industry in Australia

Capacity

3 Lakh kCal/hr.

Fuel

Natural Gas

Case Study

High Capacity Gas Fired Thermic Fluid Heater for Textile Industry in Haryana

Capacity

25 Lakh kCal /hr

Fuel

Natural Gas

Customer Testimonials

Hear From Our Customers

Resources

Technical Downloads

📋
Ecotherm EX Series — Sales Catalogue
Full technical specifications, GA drawings and fuel data — everything needed for engineering evaluation.
🌐
ISOTEX Global Company Profile
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🏆
Incomparable References
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🔍
Free Energy Audit Request
Request a free energy audit of your existing boiler — identify efficiency gaps and calculate upgrade savings.
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Our engineering team responds within 24 hours. Share your capacity requirements and fuel preference. We’ll engineer the right solution.