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Oil Fired Thermal Fluid Heaters

Ecotherm |  4 Lac – 25 Lac kCal/hr  |  Up to 93% Thermal Efficiency

Reliable, versatile oil fired thermic fluid heating — engineered for continuous process industries requiring stable high-temperature heat from liquid fuels.

Heater Installations
0 +
Payback Period
0 Yrs.
Thermal Efficiency
Up to 0 %
Max TF Outlet Temp
Up to 0 °C
PRODUCT OVERVIEW

Oil Fired Thermic Fluid Heater — Ecotherm

ISOT Ecotherm Oil Fired Thermic Fluid Heaters deliver reliable, high-efficiency thermal oil heating using liquid fuel combustion — engineered with premium oil burner technology, oil-cooled Wet Back reversal design, and advanced IoT automation is the ideal choice for industries requiring stable, high-temperature process heat from LDO, furnace oil, or high-speed.

As a complete compact solution — from burner and heater shell to thermic fluid circulation, air preheating, and SMARTWIZ IoT monitoring — every unit is factory-engineered to minimise on-site installation time and cost. Custom designed for each site, not off-the-shelf catalogue models.

Technical Data

Capacity Range & Performance Data

ISOTEX Ecotherm thermic fluid heaters are available in six standard capacities from— covering 4 Lac to 20 Lac kCal/hr — engineered for compact installation and precise, stable thermic fluid heating for process industries.

Parameter Value/Range Unite/Notes
Heat Output Capacity
4,00,00 – 25,00,000
kCal/hr
Max. TF Outlet Temperature
Up to 280
°C (Standard)
Max. TF Outlet Temperature
Up to 300+
°C (Custom/On Request)
Thermal Efficiency
Up to 82%
On NCV Basis (BS 845)
Heater Series
ECOTHERM
Factory – Assembeled Modular Design
Fuel Flexibility

Oil Fuel Options & Combustion Technology

ISOT Ecotherm oil fired thermic fluid heaters are engineered with premium modulating oil burners delivering reliable, high-efficiency combustion across the full range of liquid fuel options available to process industries.

LDO

Light Diesel Oil

10,200 kCal/kg — low-viscosity, direct atomisation, no pre-heating required. Primary liquid fuel for Evolution Series boilers.
FO

Furnace Oil

Heavy fuel oil for high-capacity, cost-sensitive operations; requires pre-heating system and compatible atomising burner head configuration
HSD

High Speed Diesel

Heavy fuel oil for high-capacity, cost-sensitive operations; requires pre-heating system and compatible atomising burner head configuration
LSHS

Low Sulphur Heavy Stock

Refinery-grade heavy fuel with reduced sulphur; suitable for large-capacity plants requiring emission compliance at lower fuel cost
LDO/Natural Gas

Dual Fuel

Automatic changeover between LDO and natural gas; uninterrupted thermic fluid heating during gas curtailment — no manual intervention required

Advanced Modulating Oil Burner — Premium Combustion Technology

ISOT oil burners deliver precision modulating combustion with full oil atomisation across the load range — engineered for reliable, efficient, and safe liquid fuel combustion:

  • High-efficiency modulating oil burner with complete atomisation across LDO, HSD, and FO fuel grades
  • Electronic modulating burner management system — automatic ignition, flame safeguard, and safety interlock on every start-up
  • Modulating turndown ratio — smooth oil valve control from 20–100% load without on/off cycling
  • O₂ trim with combustion fan — real-time air-fuel optimisation eliminates cess air losses at all load conditions
  • Dual fuel changeover (Oil/Gas) available — automatic switching ensures uninterrupted heater operation during fuel supply interruptions
  • FO pre-heating system where required — ensures correct viscosity for clean, complete atomisation and minimal soot formation
KEY FEATURES & ENGINEERING ADVANTAGES

Technology Advantages of the Ecotherm

The Ecotherm delivers compact, factory-assembled plug-and-play thermic fluid heating — combining large-system performance in a space-efficient package with advanced heat recovery, intelligent automation, and the lowest lifecycle cost in its class.

01

Advanced Modulating Oil Burner System

  • High-efficiency modulating oil burner with precision atomisation — delivers clean, complete combustion across LDO, HSD, and FO fuel grades
  • Electronic burner management system (BMS) — automatic ignition, flame safeguard, and comprehensive self-diagnostic fault codes
  • Smooth modulating turndown — oil valve modulates 20–100% load without cycling, maintaining stable thermic fluid outlet temperature
  • Multi-fuel capability: LDO, HSD, FO, and dual fuel (oil + gas) options — maximum operational flexibility for changing fuel availability

02

Wet Back Reversal — Efficiency Built to Last

  • Fully oil-cooled turnaround chamber — unlike traditional refractory back cover designs, eliminates refractory dependency completely
  • Longer life: oil-cooled flue gas reversal eliminates refractory cracking and the frequent repair shutdowns of conventional back-end designs
  • Higher efficiency: reduced heat losses from the reversal zone — more of every kCal of oil combustion transferred directly to thermic fluid
  • Low maintenance: near-zero maintenance turnaround chamber — no refractory patching, no annual repair campaigns, no cracking-related downtime
  • Safe & reliable: robust oil-cooled Wet Back design ensures maximum uptime and operational safety in continuous 24/7 oil-fired operation

03

Hinged Door Construction — Fast Maintenance Access

  • Wide-opening hinged door provides quick, safe access to the combustion chamber for inspection, cleaning, and maintenance
  • Easy access: full-width opening allows fast inspection of burner, flame pattern, and heater internals without partial disassembly
  • Reduced downtime: faster maintenance access minimises shutdown duration — heater back in service faster after service intervals
  • Safe operation: secure hinged mechanism ensures safe maintenance access with positive door retention in open position
  • Low maintenance: simplified servicing reduces upkeep cost and tends service intervals between planned maintenance visits

04

Thermic Fluid Preheater external Air preheater

  • Thermic Fluid Preheater smart waste heat recovery device recovers flue gas energy to preheat thermic fluid — improving heater efficiency by up to 3%
  • External Air Preheater): rugged heat-recovery unit captures flue gas energy to warm incoming combustion air — improving overall heater efficiency by up to 5%
  • Special Mach CFD Tube in Air Preheater: advanced CFD-designed corrugated tube creates controlled turbulence — improves heat changer efficiency by 4–6% with self-cleaning flow characteristics.

05

SMARTWIZ IoT Heater Control System

  • IoT-enabled heater control panel with real-time data monitoring, predictive maintenance alerts, and cloud-based analytics
  • 24/7 remote access: monitor heater temperature, pressure, oil consumption, combustion parameters, and efficiency — anytime, anywhere
  • Data-driven insights: optimise oil fuel usage, burner settings, and load management to reduce operating costs
  • Predictive maintenance alerts: minimise unplanned downtime through early detection of performance deviations
  • Enhanced safety: instant alarms and fault diagnostics — SMARTWIZ identifies issues before they become failures
COST ANALYSIS & RETURN ON INVESTMENT

ROI Analysis: ISOTEX Ecotherm -20lakh vsConventional Thermic Fluid Heater

ROI Analysis: ISOTEX Evolution (4 TPH) vs. Standard Oil-Fired Boiler. Real numbers, real savings — calculated on 7,000 annual operating hours.

Operating Parameter

Value

Heater capacity

20,00,000 kCal/hr.

Annual operating hours

7200 hrs.

Oil type

LDO

Oil consumption (approx.)

~5,321 tons/year

Annual coal fuel cost (approx.)

₹4.25 Cr

Conventional  oil fired heater cost

₹4.65 Cr

Annual fuel cost saving

₹39.73 Lakh

Typical payback period

2.5 – Years

2.5 Yrs

Typical Investment Payback

The efficiency upgrade pays for itself within 2.5 years — after which the savings go directly to your bottom line for the life of the plant.

₹4.25 Cr

Annual Fuel Cost Savings

Combined fuel efficiency savings and economiser benefit per 4 TPH plant operating 7,000 hours per year on natural gas / LDO.
Field Performance

A Glimpse of ISOTEX Oil-Fired Thermic Fluid Heater in Operation

Built to Perform. Proven in the Field. Explore‘ISOTEX Ecotherm wood fired thermic fluid heater installations showcasing proven capability across industries.

Oil Fired Thermic Fluid Heater for Packaging Industry in Gujarat

Capacity

8 Lakh kCal/hr

Fuel

LDO

High Capacity Oil Fired Thermic Fluid Heater for Food Industry in Gujarat

Capacity

4 Lakh kCal/hr.

Fuel

LDO

High Capacity Oil Fired Thermic Fluid Heater for Packaging Industry in Uttar Pradesh

Capacity

15 Lakh kCal/hr.

Fuel

LDO

Oil Fired Thermic Fluid Heater for UNKNOWN Industry in UNKNOWN Location

Capacity

15 Lakh kCal/hr.

Fuel

Diesel

Customer Testimonials

Hear From Our Customers

Resources

Technical Downloads

📋
Ecotherm — Sales Catalogue
Full technical specifications, GA drawings and fuel data — everything needed for engineering evaluation.
🌐
ISOTEX Global Company Profile
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🏆
Incomparable References
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🔍
Free Energy Audit Request
Request a free energy audit of your existing boiler — identify efficiency gaps and calculate upgrade savings.
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Our engineering team responds within 24 hours. Share your capacity requirements and fuel preference. We’ll engineer the right solution.