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Wood Fired Thermal Fluid Heaters

High-Efficiency, Fully Automated Oil & Gas Steam Generation For Precision Process Industries.

The ISOTEX Evolution represents a new class of oil fired steam boilers — bringing large-system performance and efficiency within reach of smaller industrial operations. Factory-assembled, pre-commissioned, and ready for plug-and-play installation.

Heater Installations
0 +
Payback Period
0 Yrs.
Max TF Outlet Temp
Up to 0 °C
Years Excellence
0
PRODUCT OVERVIEW

Sustainable Wood Fired Thermic Fluid Heating Solutions

ISOTEX Ecotherm  Wood Fired Thermic Fluid Heaters combine advanced multi-fuel combustion technology specifically optimised for wood-based fuels with intelligent automation, delivering exceptional thermal efficiency and precise high-temperature heat transfer while minimising emissions.

As a complete turnkey solution — from fuel handling and combustion system to thermic fluid circulation, emission control, and SMARTWIZ IoT monitoring — every Ecotherm unit is factory-engineered for plug-and-play installation, dramatically reducing on-site construction time and costs.

With 4,000+ heater installations globally, up to 74% reduction in site installation costs, and a commitment to EcoVadis sustainability standards, ISOTEX leads industries transitioning to wood-fired thermic fluid heating.

Technical Data

Capacity Range

ISOTEX Ecotherm wood fired thermic fluid heaters are available across a comprehensive capacity spectrum — from 4 Lac kCal/hr. to 25 Lac kCal/hr. — to meet diverse industrial high-temperature heating requirements.

Parameter Value/Range Unit/Notes
Heat Output Capacity
4,00,000 – 25,00,000
kCal/hr
Max. TF Outlet Temperature
Up to 280
°C (Standard)
Thermal Efficiency
Up to 82%
On NCV Basis (BS 845)
Heater Series
ECOTHERM
Factory-Assembeled Modular Design
Fuel Flexibility

Wood Fuel Options & Combustion Systems

Engineered with advanced multi-fuel combustion systems, the Ecotherm is capable of efficiently burning a wide variety of wood-based fuels to maximise operational efficiency using locally available, cost-effective renewable resources.

Primary Wood-Based Fuels

Wood Logs

Split or whole logs, ideal for large-grate stationary combustion systems

Wood Chips

Chipped forestry and mill waste with consistent size for automated feeding

Sawdust & Wood Shavings

Fine wood particles from sawmills and furniture manufacturing

Wood Pellets

Compressed high-density pellets for consistent calorific value and clean burn

Plywood & Wood Processing Waste

Offcuts, laminates, MDF dust, and all wood manufacturing waste

Advanced Multi-Fuel Combustion Technology

Combustion System Options
1. Stationary Grate — Ideal for wood logs, larger wood chips, and low-density wood fuels
2. Pinhole Grate — Optimised for fine sawdust, wood shavings, and small particle wood waste
3. Bubbling Bed — Advanced technology for mixed fuels and variable moisture content
4. Dumping Grate — Heavy-duty system for high-moisture, high-ash wood fuels
Technology Advantages

Key Features & Engineering Advantages

The Evolution introduces large-boiler technology — previously reserved for industrial-scale systems — into a compact, factory-assembled package delivering class-leading efficiency for process steam applications.

01

Modular Engineered Heater House

  • Up to 74% reduction in site installation costs through factory-assembled modular heater house design
  • Up to 46% reduction in space utilisation — compact modular layout for space-constrained industrial sites
  • Up to 50% reduction in refractory costs (material & labour) versus traditional site-erected heater houses

02

Advanced Soot Blowing Technology

  • Automated soot blowing system keeps heater tube surfaces clean — ensuring maximum heat transfer at all times
  • Effectively removes soot, ash, and deposit build-up from heater tubes — prevents progressive efficiency degradation
  • Improved fuel efficiency and reduced operating costs — clean tubes mean less fuel for the same heat output

03

Oil-Cooled Top Reversal — Efficiency Built to Last

  • Fully oil-cooled turnaround chamber unlike traditional refractory top cover designs — eliminates refractory cracking
  • Longer life: oil-cooled top eliminates refractory maintenance and frequent repair shutdowns associated with conventional designs
  • Low maintenance: trouble-free operation with minimal downtime — no refractory patching or annual repair campaigns

04

Thermic Fluid Preheater (TFPH) — Waste Heat Recovery

  • Smart energy-saving device that recovers waste heat from flue gases to preheat thermic fluid before heater entry
  • Heater efficiency improvement of up to 3% through flue gas heat recovery — directly reduces wood fuel consumption
  • Fuel savings: lower fuel bills through improved thermal efficiency — TFPH pays back rapidly through operating cost reduction

05

SMARTWIZ IoT Heater Control System

  • IoT-enabled heater control panel with real-time data monitoring, predictive maintenance alerts, and cloud-based analytics
  • 24/7 remote access: monitor heater performance — temperature, pressure, efficiency, fuel feed — anytime, anywhere
  • Data-driven insights: optimise wood fuel usage, identify combustion inefficiencies, and reduce operating costs
Return On Investment

ROI Analysis: ISOTEX Ecotherm - 20 Lakh Wood Fired Heater vs Conventional Thermic Fluid Heater

ROI Analysis: ISOTEX Evolution (4 TPH) vs. Standard Oil-Fired Boiler. Real numbers, real savings — calculated on 7,000 annual operating hours.

Operating Parameter

Value

Heater capacity

20,00,000 kCal/

Annual operating hours

7,200 hrs

Wood  type

Wood  (NCV ~3300 kCal/kg)

Wood consumption (approx.)

~739 tons/year

Annual Wood fuel cost (approx.)

₹2.6 Cr

Equivalent Conventional Wood-Fired Thermic Fluid Heater

₹ 2.9cr

Annual fuel cost savings

₹24 Lakh

Typical Payback Period

2.5 – Years

CAse Studies

A Glimpse of ISOTEX Wood-Fired Thermic Fluid Heater in Operation

Built to perform. Proven in the field. Real Isotex Oil Fired Boiler installations showcasing proven capability across industries.

Wood Fired Thermic Fluid Heater for Pharma Industry in Gujarat

Capacity

6 Lakh kCal/hr & 12 Lakh kCal/hr

Fuel

Wood Chip

High Capacity Wood Fired Thermic Fluid Heater for Wood Industry in Gujarat

Capacity

15 Lakh kCal/hr.

Fuel

Wood Logs

High Capacity Wood Fired Thermic Fluid Heater for Unknown Industry in Gujarat

Capacity

20 Lakh kCal/hr

Fuel

Wood

Wood Fired Thermic Fluid Heater for UNKNOWN Industry in UNKNOWN Location

Capacity

0

Fuel

0

Field Performance

See The Evolution In Action

Resources

Technical Downloads

📋
Ecobloc FBC Boiler Sales Catalogue
Full technical specifications, GA drawings and fuel data — everything needed for engineering evaluation.
🌐
ISOTEX Global Company Profile
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🏆
Incomparable References
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🔍
Free Energy Audit Request
Request a free energy audit of your existing boiler — identify efficiency gaps and calculate upgrade savings.
Contact us

Get in Touch

Our engineering team responds within 24 hours. Share your capacity requirements and fuel preference. We’ll engineer the right solution.