50 Years Of Trust | Engineering The Next Energy ERA

Smart Combustion

Our Coal / Biomass / wood-waste firing technologies include our proprietary fluidized bed combustion technology, , world’s most advanced biomass firing LAMBDASTOKER, and globally popular design for oil & gas burners. We collaborate with globally world’s Number1 Riello- Italy.

Technology Overview

How it works

Isotex has helped industry by developing technologies that use economically available fuels at the most optimum conversion rates. Our boilers and heaters are by far the most fuel efficient products of its type in the region. We have experienced more than 100 fuels (including biomass and agrowaste fuels) in our boilers and have commissioned over 7,000 units in various capacities and fuels. Whatever the fuel available, Isotex has an energy solution.

Reciprocating grate combustor – LAMDA STOKER

TECHNICAL SPECIFICATIONS

More data

The Combustion grate is a multi-stage reciprocating grate consisting of special alloy bars that push the agro-waste along the combustion grate carpet at adapted to the actual boiler load.

The combustion grate is divided in zones (drying, gasification, carbon combustion, and burnout), each with a separate combustion air supply and speed of grate bars.

Inclined grate, staircase system to move fuel slowly forward to break up eventual solidified slag and avoid buildup of ash clumps in the grate.

 

High turn-down ratio, which is not possible for any other solid fuel combustion system.

MORE SPECIFICATIONS

For Indonesian coal, indian coal

Can accept fuels from 1 mm to 50 mm size. Compared to conventional moving chain grates which accept min 10 mm size fuel, otherwise smaller fuel will fall down.

Compared to Fluidized bed, 70% power saving of FD fan. No fuel crusher required for coal/biomass. Minimum fuel handling cost. No need of Fluidized bed operator.

Proper uniform feeding and proper combustion of fuels through various controlled Air inlet zones in grate design

Suitable for Multi-fuels like wood-chips, coal, palm shells, agro-pellets, agro-briquettes

High turn-down ratio greater than 1:3, which is not possible for any other solid fuel combustion system.

Online changing of damaged grate bars is possible without having to stop the boiler

Automated operation of fuel feeding and ash removal from grate

No heavy civil foundations required as in case of Fluidized bed boilers

Compared to Manual fired boilers, no fire-man/ operator required.

High combustion efficiency of >95% compared to 80-85% for stationary combustion grate/dumping grate.

Automated ash removal from bottom ash screw, no manual intervention. (optional scope)

Economical design compared to other type of expensive moving grates.

MORE SPECIFICATIONS

Fluidized bed combustor for High Ash / low calorific coal, rice husk, etc...

Unique Fluidized bed combustion technology is most suited for efficient combustion of fuels. Even difficult fuels having very high ash and fine contents, fuels with very low calorific value can be easily burned in our special design Fluidized Bed Combustor

No clinker, no ash fouling/slugging

Quick to react to peak load demands

Fast start-up and shutdown

Uniform bed temperature throughout, resulting in a complete combustion of fuel

Minimized Nox ads Sox generation, hence reduced emissions

OIL/GAS Specifications

High efficiency oil / gas firing burner systems with intelligent burner management system

Online fault finding systems

Capacity range – 15 kW to 40,000 kW

Speed control of burner fan through VFD

Online excess oxygen trim & control mechanism

Regulation of air/fuel ratio through linkage less electronic compound regulation

Fuels – Furnace oil, diesel, natural gas, LPG, bio gas, syngas, waste oils, dual fuel

Resources

Technical Downloads

🌐
ISOTEX Global Company Profile
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🏆
Incomparable References
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🔍
Free Energy Audit Request
Request a free energy audit of your existing boiler — identify efficiency gaps and calculate upgrade savings.
Contact us

Get in Touch

Our engineering team responds within 24 hours. Share your capacity requirements and fuel preference. We’ll engineer the right solution.